Evo X ProECU Tuning Guide

Summary of Software

ProECU software has been introduced to allow reprogramming of the factory ECU in order to tune the necessary components of the calibration in order to allow for modifications and increases in power. This is not a standalone repalcement ECU so you shouldn't run into the associated issues or disadvantages of setting up a purpose-built ECU and control system from scratch.

The software allows easy control over most factory parameters including:

Boost Targets and wastegate control
Target AFR
Ignition Timing
Fuel Delivery including fuel pump calibration (using the same style pump as OEM)
Airflow Measurement and fuel compensation

Supplemental Content

Platform Specific

General

Boost Control

The standard EVO ROM files have been kindly calibrated to 2.0 Bar of boost pressure. So by just increasing the desired boost pressure (Boost Desired Engine Load) and Boost Limit/Boost limit timer then the tuning as actually pretty good from the factory!

Primary Wastegate Duty#1-#3

NOTE: Shown in Live Data as Wastegate 1

The maximum allowed wastegate solenoid duty at each RPM point against Throttle position. This map is used to reduce the Primary Wastegate Duty Solenoid open time.

#1 is very low speed (1^st gear), maps #2 and #3 are higher speed modes (set the same values in map #2 and #3)

Boost Limit

This determines the boost limit against Engine Load. The Engine load is slightly less than Absolute Boost Pressure, so 80% Engine Load equals roughly 0 psi (or atmospheric pressure). An engine load of 200% is approximately 2.2 Bar Boost (2 Bar Absolute). Keep Boost Limit at least 20% Engine Load above your Desired Engine Load values (remember to add the Offset value to your Desired Engine Load values) but you do NOT need to add the Offset value to the 2d Boost Limit map.

Turbo Dynamics

The Turbo Dynamics tables are used for ‘boost’ error compensation. These maps control the rate at which the wastegate duty cycle is altered (according to amount of error) in order to produce the desired level of boost. This map represents the actual change in duty cycle according to the amount of error.

Standard dynamics are set to take a large percentage of wastegate duty with only a small amount of boost error causing boost to drop very quickly. If you struggle with overboost and boost oscillations then we suggest you reduce the larger correction values in the map. This will stop the boost pressure from ‘surging’ either side of the target value.

Secondary Wastegate Duty A – C

NOTE: Shown in Live Data as Wastegate Duty 2

The maximum allowed duty for the Secondary Wastegate Solenoid at each RPM. This map is used to increase boost pressure in the midrange.

Secondary Wastegate Duty – C is used for very low speed (1^st gear), maps A and B are higher speed modes (set the same values in map A and B).

Boost Control - Desired Engine Load Offset

The Desired Engine Load OFFSET value MUST be added to all the 3D Map “Desired Engine Load” maps to see the correct Desired Engine Load for reference against the Fuel or Ignition tables. Increasing this value will raise all of the Boost curves together by the same amount.

Boost Limit Timer Delay

If the Engine Load exceeds the 2D Map ‘Boost Limit’ this timer must expire before the Boost cut will occur. The standard time is normally 1000 milliseconds (1 second) and the maximum setting is 6375 milliseconds (just over 6 seconds). So in the standard ROM you can exceed the standard ‘Boost Limit’ 2D Map for 1 second before Boost/Fuel cut will occur. This explains quite often after a full performance exhaust system has been fitted that the vehicle will Boost/Fuel cut in 5th and 6th gear around 3000 rpm as this is when maximum boost is created. If the boost does not reduce below the Boost Limit within 1 second then Fuel Cut will cut the Injectors for a split second causing complete power loss on peak torque.

Map List

Live Data Parameters

Wastegate 1 (%)
Wastegate 2 (%)
Atmospheric Pressure (PSI)
Manifold Absolute Pressure (PSI)

Camshaft Timing

Inlet VVT (MIVEC)

NOTE: Shown in Live Data as Intake VVT Angle

This map controls the angle of the intake cam (note that 1 degree at the camshaft is 2 degrees at the crankshaft). This number is in camshaft degrees before Top Dead Centre. Modifying the cam timing map can increase power and turbo response, but too much advance can significantly increase in cylinder pressures. This is dependent on Camshafts, Turbocharger and naturally any item which will change.

In our experience only Inlet VVT#1 is used. Log files should always be checked to ensure that Inlet VVT#2 map is not being used.

Exhaust VVT (MIVEC)

NOTE: Shown in Live Data as Exhaust VVT

This map controls the angle of the Exhaust cam (note that 1 degree at the camshaft is 2 degrees at the crankshaft). This number is in camshaft degrees before Top Dead Centre. Modifying the cam timing map can increase power and turbo response, but too much advance can significantly increase in cylinder pressures. This is dependent on Camshafts, Turbocharger and naturally any item which will change.

In our experience only Exhaust VVT#1 is used. Log files should always be checked to ensure that Exhaust VVT#2 map is not being used.

Map List

Live Data Parameters

VVT Exhaust (Degrees)
VVT Intake (Degrees)

Fuelling

The fuel maps contain AFR data, based on RPM and calculated engine load. When altering fuel maps, bear in mind that the AFRs are only theoretical, they are calculated AFR, and that the ECU will operate in open loop fuelling mode when on full power. \

For this reason, add and remove fuel in small increments, and watch for changes in actual AFR, based on wideband lambda readings. ALL tuning should be checked with a wideband Lambda sensor.

The A/F Ratio is only under closed loop control on part throttle.

Generally once the vehicle makes positive boost pressure the AFR is in open loop and reading from the Calculated Fuel Table. Changing something simple like Fuel pressure from say 3 Bar to 4 Bar would make this table inaccurate, bear this in mind.

AFR should always be checked with a wideband Lambda sensor and we would suggest a target AFR of around 11.5:1 at peak torque (3500-4000rpm) dropping to around 11:1 by 6000rpm

The standard Injectors are generally OK for around 380 BHP using a high flow fuel pump; don’t forget fuel pressure can also be raised to achieve a richer AFR.

High Octane

This fuel map is used when there is no detonation detected. If the ECU has been tuned properly, this is the only fuel map that will be accessed.

Low Octane

If continuous detonation occurs or a serious CEL occurs the ECU will default to this map. Make sure that the values in this map are ‘richer’ in positive pressure than the ‘high octane’ map.

Injector Battery Voltage Compensation

This map is is the latency table for battery voltage

Injector Scaling

Is a simple cc value

Map List

Live Data Parameters

Injector %
Injector MS
O2 Sensor 1 Fuel Trim
O2 Sensor 2 Fuel Trim
AFR Desired

Ignition

These maps contain the ignition timing values, based on RPM and calculated engine load. Detonation should always be listened for, as the ECU will remove Ignition timing if detonation occurs. This is shown under Live Data in Ignition Degrees as the Knock Retard value.

The ECU uses the High Octane ignition map after ECU programming.

The ECU uses the live data value called Learnt Retard to bias between the High and Low Octane Ignition maps.

If the Learnt Retard value shows 100 then 100% of the High Octane Fuel Map will be used in the Ignition timing calculation. If the Learnt Retard values shows 80% then 80% of the High Octane map lookup will be used and 20% of the Low Octane Fuel map will be used

Example:

Assume the High Octane Ignition map is filled completely with 20 degrees and Low Octane filled with 10 Degrees (FOR EXAMPLE ONLY, NEVER TRY THIS!!)

If the Learnt Retard value is 100% then the Ignition timing would be 20 degrees.

If the Learnt Retard value is 80% then the Ignition timing would be 18 degrees.

(80% of 20deg = 16 degrees) PLUS (20% of 10deg = 2 degrees), therefore 16+2 = 18 degrees.

If the Learnt Retard value is 50% then the Ignition timing would be 15 degrees.

(50% of 20deg=10deg PLUS (50% of 10deg=5deg) = 15 degrees.

If the Learnt Retard value is at 30% then you have far too much detonations and further investigation is needed!

If the ECU is detecting knocking and the Knock Retard Value is showing continuous correction then the Learnt Retard will start to decrease.

Detonation should be checked for using an Engine Knock listening device or a stethoscope, the standard Knock Sensor may not actually ‘hear’ all different knock frequencies on an engine with modified parts.

Map List

Live Data Parameters

Ignition Timing Degrees
Knock Retard
Knock Retard Learned
Misfire Counts Cylinder #1-4 (Current Driving Cycle)
Misfire Counts Cylinder #1-4 (Last 10 Driving Cycle)

Limiters

Japanese Domestic models are normally limited to 180 KPH / 118 MPH. Speed Limiter #1 will start to close the throttle when this speed is reached. Speed Limits 2 and 3 are fuel cut and more violent in operation.

map list

Live Data Parameters

Engine Speed (RPM)
Vehicle Speed

Load / Torque

Desired Engine Load #1-#3

NOTE: Shown in Live Data as Engine Load

Boost control (Airflow/Boost Pressure) is managed by the ‘Desired Engine Load’ maps.

Values in the table must be added to the ‘Boost Control - Desired Engine Load Offset’ (found under ‘Data values’) to see the true Desired Engine Load target. Remember this is Engine Load not Boost Pressure.

#1 is very low speed (1^st gear), maps #2 and #3 are higher speed modes (set the same values in map #2 and #3)

Map List

Live Data Parameters

Engine Load Absolute
Engine Load Calculated

EcuTek ProECU tuning tools tools should only be used by experienced tuners who understand the product and engine calibration.
If you do not fully understand this product then you WILL damage your engine, ECU or your vehicle.
Please ensure you fully read all EcuTek manuals BEFORE attempting to use ProECU with your laptop or your vehicle.
Use with extreme caution and understanding at all times, if in doubt then do not proceed.
EcuTek accepts no responsibility for any damage to the engine, ECU or any part of the vehicle that results directly or indirectly from using the product.

** If you are in any doubt that you do NOT have the experience required to use this product then you should NOT USE IT **

Retail customers

** If you have any doubt that you do NOT have the experience required to use this product then you should NOT USE IT, you should simply contact your EcuTek Master Tuner shown clearly on the top of your Programming Kit or visit your preferred tuning shop to have a professional tuner use it for you **

Contact Us:

EcuTek Technical Support

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(+44) 1895 811200

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Evo X ProECU Tuning Guide

Summary of Software

Table of Contents

Supplemental Content

Programming

Tuning Guide

Boost Control

Primary Wastegate Duty#1-#3

NOTE: Shown in Live Data as Wastegate 1

Boost Limit

Turbo Dynamics

Secondary Wastegate Duty A – C

NOTE: Shown in Live Data as Wastegate Duty 2

Boost Control - Desired Engine Load Offset

Boost Limit Timer Delay

Camshaft Timing

Inlet VVT (MIVEC)

NOTE: Shown in Live Data as Intake VVT Angle

Exhaust VVT (MIVEC)

NOTE: Shown in Live Data as Exhaust VVT

Fuelling

High Octane

Low Octane

Injector Battery Voltage Compensation

Injector Scaling

Ignition

Limiters

Load / Torque

Desired Engine Load #1-#3

NOTE: Shown in Live Data as Engine Load

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